Laboratory and pilot plant for surface finishing using electrochemical technologies

Infraestructuras
Áreas de investigación
  • Physical Sciences
Contacto

CIDETEC

Eskuzaitzeta Industrialdea, Oianguren, 5, 20160 Zubieta - Donostia / San Sebastián, SPAIN

¿Disponible para usuarios externos?
Yes
Descripción

Laboratory

A fully equipped laboratory for chemical and electrochemical processes, featuring electrochemical cells of various volumes (up to 10 L), Hull cells, potentiostats/galvanostats, direct-current and pulse rectifiers, dip-coating equipment, a spray chamber, a glovebox, thermostatic baths, controlled-atmosphere sintering furnaces, and analytical instruments such as ICP, IC, zeta potential, and TOC analyzers, among other equipment.

Pilot plant

A semi-industrial pilot plant for electrochemical and chemical surface finishing, comprising:

- Processing tanks with capacities of up to 250 L, equipped with multiple heaters, a cooling coil, mechanical stirring, air agitation, provision for positioning counter-electrodes at different locations, a level sensor, a lid, and an extraction hood.
- DC and pulse rectifiers capable of operating across a wide range of voltage and current settings.
- Electrochemical simulation and modeling software (COMSOL Multiphysics) to support the understanding, optimization, and control of electrodeposition processes.
- Planned acquisition of pilot-plant monitoring and control software to facilitate connectivity with a Manufacturing Execution System (MES), which will manage the entire component manufacturing plant.

Surface characterization laboratory

The facility also includes a surface characterization laboratory for analyzing the physical, mechanical, and chemical properties of coatings, including roughness, morphology, microstructure, thermography, corrosion, wear, tribocorrosion, hardness, wettability, gloss, and color.

Equipment

  • Adapted electrochemical tank (e-coating system)
  • Electrolytic tanks
  • Equipment for electrolyte control and regeneration
  • DC and pulse rectifiers, potentiostats, and galvanostats
  • Electrochemical simulation and modeling software (COMSOL Multiphysics)
Servicios
  • Anodizing, electropolishing, and surface functionalization.
  • Development and application of metallic, ceramic, and composite coatings using electrochemical processes.
Otra información
Surfaces and Coatings:
- Functional Materials and Surfaces
- Advanced Materials

Application sectors

  • Capital goods and industrial equipment

Industrial plan

  • IRABAZI · Advanced Manufacturing