Vacuum induction melting furnace with direct casting into moulds (VIM 5–20 kg)

Infraestructuras
Áreas de investigación
  • Physical Sciences
Contacto
¿Disponible para usuarios externos?
Yes
Descripción

Multifunctional vacuum induction melting furnace with a mould casting system, designed to produce high-quality metal and alloy ingots under conditions of high reproducibility. It enables laboratory-scale operations with charges of between 5 and 20 kg of steel using the same induction coils, whilst controlling the atmosphere, the thermal cycle and the casting parameters. It is a key asset for the development and optimisation of new alloys, the study of defects associated with solidification, and the production of reference material for thermomechanical and powder metallurgical processes.

Equipment

  • Vacuum melting and casting chamber with a capacity of up to ~20 kg of steel. Induction power system with interchangeable coils for the 5–20 kg range. Vacuum system and gas lines for controlled/protective atmospheres. Water-cooling system for critical components.
  • Electric, hydraulic and pneumatic drives for casting operations and safe handling.
  • Process control and monitoring system (melting parameters, vacuum, gas, times and temperatures).
Servicios
  • Development and optimisation of new metal alloys in batches of 5–20 kg. Vacuum melting of steels and superalloys to produce high-purity ingots.
  • Manufacture of ingots and preforms for thermomechanical testing, heat treatment and powder metallurgy.
  • Experimental studies of solidification and defectology (porosity, segregation, cracks).
  • Definition and adjustment of melting and casting parameters for industrial processes (scaling up to plant level). Feasibility studies and manufacture of demonstrators/prototypes for companies.
Localización

CEIT

Mikeletegi Pasealekua, 73a, 20009 Donostia / San Sebastián, Gipuzkoa

Otra información
Metallurgical processes:
- High-performance metallic materials and alloys
- Advanced Materials

Sectors of application

  • Aerospace
  • Automotive
  • Capital goods
  • Energy
  • Foundry and steelmaking
  • Metallurgy
  • Steelmaking and foundry

Industry Plan

  • HAZI · Aerospace
  • IRABAZI · Automotive components
  • IRABAZI · Energy
  • IRABAZI · Advanced manufacturing
  • IRABAZI · Metallurgy